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The BCM WP-Series is a fully automatic welding system designed and manufactured by BCC’s automation division – BCM.
It is specifically engineered for hardfacing and wear plate production, integrating advanced motion control, intelligent process management, and robust industrial components for maximum performance and reliability.

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Engineered for Industrial Endurance

Developed from the proven BCM V-Series, the WP-Series has been optimized for continuous operation under demanding conditions — high temperature, heavy load, and long welding cycles.
Its architecture supports single or dual-torch configurations, making it ideal for high-productivity overlay welding applications such as D-Plate manufacturing.

Each system includes:

• High-precision multi-axis welding carriage
• Digital BCM HS-1000 Power Source co-developed with AOTAI
• Integrated wire and powder feeding systems
• Fume extraction unit for clean and safe operation
• Wireless control interface and industrial-grade HMI

Smart Control, Simple Operation

The WP-Series combines digital control logic with an intuitive user interface to simplify setup and operation:

• Multi-touch 7” industrial HMI with real-time process monitoring
• Wireless handheld remote for mobility and ease of control
• Automatic parameter storage – records welding data for each batch
• Seamless integration with POP (Powder Overlay Process) for alloy customization

Operators can easily adjust:

• Travel distance and oscillation range
• Wire and powder feed rates
• Voltage, current, and deposition parameters

These settings ensure consistent overlay thickness, metallurgical bonding, and uniform hardness across each D-Plate.

Key Technical Specifications

Reliability Built Into Every Component

The control panel is assembled using premium components from global suppliers, ensuring stable performance in harsh production environments.
Combined with a modular frame design, the WP-Series allows easy maintenance, quick part replacement, and minimal downtime.

Its black and yellow industrial finish represents BCM’s design identity — modern, durable, and engineered for longevity.

Integrated with D-Plate Manufacturing

The BCM WP-Series is the core automation platform used in D-Plate Standard Workshops worldwide.
It directly connects to BCC’s proprietary POP (Powder Overlay Process), enabling precise control over powder composition and deposition patterns.

Together, D-Plate and BCM WP-Series deliver a complete wear-protection ecosystem:

• High-performance alloy overlays
• Repeatable production quality
• Scalable localized manufacturing

Precision. Flexibility. Productivity.

Whether integrated into a centralized production facility or deployed in a local D-Plate Workshop, the BCM WP-Series ensures that every wear plate is made with consistency, strength, and metallurgical accuracy.

Supported documents:

1. D-Plate Standard Workshop Introduction 

2. BCM WP Series Specifications

3. D-Plate Introduction

4. D-Plate100 - Testing reports

5. KOVI Catalogue for powder specifications

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