D-Plate Standard Workshop by BCC

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In heavy industries such as cement, mining, steel, and coal-fired power, wear and abrasion are the silent enemies. A single component failure can bring an entire production line to a halt, causing losses worth millions. To tackle this challenge at its root, Bao Chi Company (BCC) has developed the D-Plate Standard Workshop – a comprehensive service package for the production and application of two-component hardfacing wear plates.

D-Plate – Powered by Proprietary POP Technology

Unlike conventional wear plates, D-Plate is manufactured using POP (Powder Overlay Process) – a hardfacing technology exclusively developed and mastered by BCC. This process applies a uniform chromium-carbide alloy overlay (HRC 58–60) firmly bonded to SS400 steel base plates, creating superior wear resistance, heat tolerance up to 250 °C, and extremely low abrasion loss (ASTM G65 < 0.35 g).

Wide Applications in Heavy Industries

D-Plate can be tailored to meet diverse harsh working conditions, especially in:

- Cement: feed chutes, clinker pipes, vertical mill liners, separator blades.

- Mining: hoppers, transfer chutes, conveyor systems, ore truck beds.

- Steel: slag chutes, ducts, high-temperature furnace parts.

- Coal-fired power plants: ash pipelines, fans, coal handling chutes.

D-Plate Workshop – A Turnkey Solution

BCC offers more than wear plates – we deliver a complete solution:

- Design and installation of a standardized D-Plate Standard workshop.

- Technology transfer for D-Plate and D-Parts production.

- Training for engineers and operators to ensure in-house capability.

- Access to proprietary alloy powder formulas and welding solutions for multiple wear conditions.

Customer Value

With the D-Plate Standard Workshop, enterprises not only gain access to premium wear-resistant products but also achieve self-reliance in production, reduce dependency on imports, cut downtime, and secure long-term competitiveness.