[tintuc].jpg)
D-Plate Standard Workshop by BCC
In heavy industries such as cement, mining, steel, and coal-fired power, wear and abrasion are the silent enemies. A single component failure can bring an entire production line to a halt, causing losses worth millions. To tackle this challenge at its root, Bao Chi Company (BCC) has developed the D-Plate Workshop – a comprehensive service package for the production and application of two-component hardfacing wear plates.
D-Plate – Powered by Proprietary POP Technology
Unlike conventional wear plates, D-Plate is manufactured using POP (Powder Overlay Process) – a hardfacing technology exclusively developed and mastered by BCC. This process applies a uniform chromium-carbide alloy overlay (HRC 58–60) firmly bonded to SS400 steel base plates, creating superior wear resistance, heat tolerance up to 250 °C, and extremely low abrasion loss (ASTM G65 < 0.35 g).
Wide Applications in Heavy Industry
D-Plate can be tailored to meet diverse harsh working conditions, especially in:
- Cement: feed chutes, clinker pipes, vertical mill liners, separator blades.
- Mining: hoppers, transfer chutes, conveyor systems, ore truck beds.
- Steel: slag chutes, ducts, high-temperature furnace parts.
- Coal-fired power plants: ash pipelines, fans, coal handling chutes.
D-Plate Workshop – A Turnkey Solution
BCC offers more than wear plates – we deliver a complete solution:
- Design and installation of a standardized D-Plate workshop.
- Technology transfer for D-Plate and D-Parts production.
- Training for engineers and operators to ensure in-house capability.
- Access to proprietary alloy powder formulas and welding solutions for multiple wear conditions.
Customer Value
With the D-Plate Workshop, enterprises not only gain access to premium wear-resistant products but also achieve self-reliance in production, reduce dependency on imports, cut downtime, and secure long-term competitiveness.
